Wednesday, July 14, 2010


What does $848.00 worth of foam look like?
Funny you should ask....

I was down to TWO BOXES worth of foam last week, a frightening low supply. Though I don't do as many horses every month as I used to, still.... it's like having two boxes of Mac'n'Cheese in the cupboard. Just call me Old Mother Hubbard....

Since I'm not doing OF production now, which generally meant one horse shape produced in quantities of about 300, I can't predict what configuration the foam needs to be. Some horses are narrow and straight, some have a turn or outstretched limb, some are much smaller. So, this time I ordered blocks of foam that would completely fill a box that is either 12 x 12 x 10 or 14 x 14 x 10. Each block is either 12 x 12 x 4.75 or 14 x 14 x 4.75. That means that each horse will have a hand carved hollow in which it rests, for maximum protection-- and maximum flexibility. Surprisingly, the foam prices didn't go up as much as they could have. Each foam block is costing me approximately $5, so each horse takes about $10 worth of foam. (the smaller pieces are a little cheaper, the larger ones a little more, of course) That's only $1.00 per box more than I paid two years ago. Since the foam is a petroleum product, the pricing varies with the changes in oil costs. I won't complain about a buck!

The order is a total of 200 blocks. It will ship fifty large horses and fifty small horses. It's about all that I can store comfortably, along with the small 7 x 6 x 6 foams that I still have left over from mini production.

Today, Bob and I will store this foam up in the loft, before it gets dirty and dusty. The weather has turned warm... it's the first really warm, sunny day so far this summer! So it will be hot work, but very rewarding, like a squirrel hoarding its nuts.

I'm also making molds this week and next week. Made one and a half yesterday, with a nice long stretch of good weather and unencumbered days ahead to do what needs to be done. I'll be making the rubber mold on Kelly Savage's "Little One", for a limited production custom run. I've also made a new mold for Kristina Lucas's "Kulfi" and will be shipping it to her as soon as it is dry. There has only ever been one Kulfi mold, Kristina didn't intend to do him in production, but with our advanced techniques and knowledge, she wanted to take him out and dust him off and consider re-issuing him. Sia has been a ripping success, now Kulfi (one of the best-loved of Kristina's horses) may make a comeback! I will also have a Kulfi mold, after Kristina gets hers, and will take a VERY limited number of custom requests into consideration. I want to play with more color options that are now possible! I'm also making new molds on Dafydd, Pixie, Brownie, Taboo, and maybe Otto.

Off to work!

1 comment:

Kelly said...

Wooooo!!! Little One is getting cast - SOOOOO exciting!